Roman Orbital One Quadrant Shower Enclosure With Single Sliding Door 900mm And D

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Fitting instructions for the Roman Orbital One Quadrant Shower Enclosure With Single Sliding Door 900mm And Dedicated 900mm Shower Tray

Before Assembly and Installation of the Orbital One Enclosure
Check to see that you have the correct handing enclosure for your tray. This can be done by referring to the label on the side of the product packaging.
Ensure all parts are in the packaging by checking them against the parts and quantities shown on the component check list above.
Check the product for defects. Installation queries on damaged parts can not be resolved once the installation has been completed.
The tray must be completely sealed along tiled walls, fitted level(check with a Spirit Level)and should have no leaks.

Prior to commencing the installation of your Curved Quadrant Enclosure please ensure that the enclosure and
tray handing are as per your original requirement. Once the installation has commenced the installer becomes
liable for any rectification costs due to incorrect specification of product at the point of order.

1. Ensure the Tray is completely level,check for any movement in the Tray by standing in it. Fill the Tray with water to check all plumbing for leaks.

2. Once tiling and grouting has been completed the tray should be sealed along the tiled walls prior to installation of the Enclosure with a Bathroom Sealant (not supplied). Prior to commencing installation of the enclosure and once the Bathroom Sealant has cured spray the
shower handset around all joints to check for leaks.

3. Take both Wall Profiles (A) and slide out the In-Fill Trims (F) (Figurea3). Fit both Wal lProfiles approx.12–15mm in from the front outside edge of the Tray(Figure a 3i). Ensure both Wall Profiles are completely vertical using a spirit level (the bubble should be in the
centre of the two lines). Mark the slots with a pencil where the Wall Profiles are going to be positioned (Figurea3ii).

4. Drill the wall with a 6mm Masonry Drill Bit (not supplied) where the Wall Profiles (A) are to be positioned (Figure a4). Fit the Wall Plugs (I) (if going into a brick or block wall). If going into a
plasterboard wall you will need to purchase appropriate wall fixings.
Wipe clear all debris from the Tray before referring to the next stage.

5. Where both Wall Profiles (A) are to be positioned onto the tray, place a bead of Bathroom Sealant (not supplied) the width of the Wall Profile along the tiled wall (Figurea5/a5i). Screw fix the Wall Profiles to the wall with the 40mm Screws (H).Ensure the Wall Profiles remain
completely vertical throughout this procedure using a Spirit Level (Figurea5ii).

6. Seal the inside gap between the tray top and the base of the Wall Profiles(A) with a Bathroom Sealant (not supplied) (Figurea6/a6i).

7. Slide the Large Curved Panel (B) over the top of the required Wall Profile (A) (Figure a7). Ensure the Large Curved Panel is positioned over the Wall Profile as shown in Figurea7i.

8. Take the correct handing TopCap (J) and push down in to the Large Curved Panel’s extrusion (B) (Figure a8/a8i). Once the Top Cap is completely pushed down it will stop the Large Curved Panel from moving around within the Wall Profile.

9. Take the Main Extrusion (C) and the Bottom Rail (F) and push the Bottom Rail over the top of the Joining Mould attached to the Main Extrusion (Figure a9). Once the Bottom Rail is in position, using the 9.5mm Counter Sunk Screws (M) screw fix the Bottom Rail through the
pre-drilled holes into the Joining Mould (Figure a9i). Ensure that all screws are fully tightened.

10. Now follow Stages 7 – 8 to fit the Main Extrusion (C).

11. Push the Top Rail (E) over the top of the Joining Mould attached to the Large Curved Panel (B) then repeat the same process for the Main Extrusion (C) (Figurea11). Pleaseensurethe upper clamp on the Top Rail is located onto the end of the glass of the Large Curved Panel (Figurea11i).Once the Top Rail is in position, using the 9.5mm Counter Sunk Screws (M) screw fix the Top Rail through the predrilled holes into the Joining Moulds (Figurea11i). Ensure all screws are tightened.

12. Slide the Finishing Mould off the Bottom Rail (F) (Figure a12).
Take the Bottom Rail and position into the hole at the bottom of the Large Curved Panel (B) (Figure a12i). Once the Bottom Rail is in position slide the Finishing Mould down over the top of the Bottom Rail (Figurea12ii). To enable you to slide the Finishing Moulds down over
the top of the Bottom Rail you will need to pull the vertical seal slightly off the end of The Large Curved Panel.

13. Once you have an equal gap around the outside of the Tray you need to make sure the Curved Panel is completely vertical, position the spirit level onto the leading edge of the Curved Panel (the bubble must be in the centre of the two lines). Move inside the Enclosure and drill through the pre-drilled holes of the Wall Profile into the Curved Panel with a 3mm drill bit (Figure a12)

14. Screw fix the 16mm Screws (K) into the holes that were drilled in Stage 13 with a Screwdriver(not supplied) (Figure a14). Inside the Enclosure take the Screws out of both Wheel Assemblies and remove the Plastic Mouldings that are situated in the Top Rail (E)(Figurea14i).
Place the screws and brackets in a safe place as you will require these in Stage16.

15. Remove the Bottom Rail (F) from the Large Curved Panel(B) that was installed in Stage12, this can be done by reversing the procedure in Stage 12.

16. Lift the Curved Glass Door (D) to the required height. Push the Screws which were removed in Stage14 through the Aluminium Plate then push the Screws through the two holes in the Curved Glass Door and then into the Plastic Moulding (Figurea16). Align the two Screws with the Wheelsin the Top Rail (E). Once the Screws are aligned apply pressure on the inside of the Curved Glass Door and to the outside of the Top Rail and tighten the two Screws into the Wheels using a Screwdriver (not supplied) (Figure a16i). Repeat the same procedure to fit the
remainingWheel Assembly.

17. Take the Bottom Rail (F) and position over the top of the Door Guide that is already fixed to the bottom of the CurvedGlassDoor (D) (Figurea17). Please ensure the Bottom Rail is located correctly over the Door Guide (Figurea17i).

18. Once the Bottom Rail (F) is over the Door Guide and into the Static Guide, position the end of the Bottom Rail into the hole at the bottom of the Large Curved Panel(B)(Figurea18). Once the Bottom Rail is in to position slide the Finishing Mould back over the top of the Bottom Rail (Figurea18i).

19. Once completely satisfied with your installation push fit the Infill Trim (G) into the vertical grooves of both Wall Profiles(A)(Figurea19).
This will cover the Screws that were screw fixed in Stage 14.

20. Using a Bathroom Sealant (not supplied) seal both sides of theWall Profiles
(A)vertically to the inside and outside of the Enclosure where they meet the tiles only. (Figure a20/a20i). Then seal the Enclosure along the Tray top from the outside only (Figure a20). Please allow 24 hours for the Bathroom Sealant to cure prior to using the Enclosure.

TROUBLE SHOOTING GUIDE
Problem	Solution
LEAKING	1. Check the Tray has been sealed correctly prior to installation of the enclosure Step 1. 2. Check the inside gap has been sealed correctly between the tray and wall profiles Steps 2 & 5. 3. Check that the base of the enclosure is sealed to the tray top from the outside only Step 7. 4. Check that a bead of silicon the width of the wall profile has been applied Steps 2 & 5. 5. Check to see if both wall profiles have been sealed vertically inside and outside where they meet the tiled wall Step 7. 6. Check that the base of the enclosure hasn’t been sealed to the tray top on the inside of the cubicle. Important: This enclosure should be water tested conforming to BS EN 1442
ENCLOSURE ALIGNMENT ON THE TRAY OR FLOOR	1. Check that the enclosure has been fitted onto a tiled wall or a similar sealed surface. 2. Check that the wall profiles have been fitted 15mm in from the front outside edge of the tray Steps 2 & 3. 3. Check that the wall profiles have been fitted completely vertical (the bubble must be in the centre of the two lines on a spirit level) Steps 2 & 3. 4. Check that the enclosure is completely vertical and level.
DOOR NOT OPERATING / CLOSING CORRECTLY	1. Check that the tray is completely level (the bubble must be in the centre of the two lines on a spirit / level), this could have an effect on the positioning of the door when adjusted, you might not have enough adjustment within the wall profile due to compensating for an out of level tray Step 1. 2. Check that the wall profiles are completely vertical (the bubble must be in the centre of the two lines on a spirit level) Steps 2 & 3. 3. Check the magnets on the door and main frame locate onto each other down the full length Step 4, line 3. 4. The door doesn’t fully close properly, using a spirit level you will need to check the wall profiles, one of the wall profiles will be moving in the opposite direction to the other wall profile, (the bubble must be in the centre of the two lines on a spirit level) Step 7. 5. If the door springs open, using a spirit level you will need to check the wall profiles are completely vertical, the wall profiles should not be moving in the opposite direction to each other (the bubble must be in the centre of the two lines on a spirit level) Step 7.
GLASS DOOR ALIGNMENT	1. Ensure the tray is completely level (the bubble must be in the centre of the two lines on a spirit level), this could have an effect on the positioning of the door when adjusted, and you might not have enough adjustment Step 1. 2. Ensure both wall profiles are vertical (the bubble must be in the centre of the two lines on a spirit level) Steps 2 & 3. 3. The glass is not sitting parallel in the main frame i.e. equal gap from the top of the glass door to the top rail (adjust the door on the hinge side by pushing the main frame in at the top towards the wall in the wall profile) Step 6 + 7. 4. Ensure the Enclosure is completely vertical and level (the bubble must be in the centre of the two lines on a spirit level).
Some important information to help you Maintain your product. The following information is all you need to keep your product looking new. Clean your product using a mild detergent diluted in water and then polished off using a soft cloth. If you live in a hard water area, periodically clean your product using a 50/50 solution of white vinegar and water. The solution should be left on the enclosure for approximately 5 minutes then rinsed off using warm water. This method of cleaning should remove lime scale residue. Simple maintenance. Our products are generally maintenance free, however it may be necessary to lubricate wheel assemblies and other moving parts from time to time. It is strongly recommended that a quality silicone spray is used. A list of Don'ts: 1 - Don't use acidic based products which are unsuitable for cleaning enamel surfaces. 2 - Don't use Abrasive cleaners or cleaners containing bleach or solvents, these products will adversely affect the finish of the aluminium profiles. 3 - Don't use scouring pads, powder or any sharp instruments when cleaning the enclosure.

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